Track materials, WIP, and more with 1.5 mm accuracy
ZeroKey brings true spatial awareness to your operations. With millimeter-accurate 3D positioning and ultra-low-power tags lasting up to two years, you gain a live digital twin of your material flow to eliminate inefficiencies, prevent loss, and connect every asset to the data that drives your business forward.
2.5mm Galvanized Steel Coil
3.0mm Hot-Rolled Steel Coil
1.8mm Cold-Rolled Coil
4.0mm Pickled & Oiled Coil
2.2mm Stainless Coil
The Problem
80% of warehouses still operate manually with little to no automation. Barcode and RFID systems only provide point-in-time snapshots, leaving blind spots that result in lost material, inventory shrinkage, and business interruption.
The Solution
ZeroKey’s system creates a continuous digital chain of custody. Every movement is captured automatically and integrated into supply chain systems, eliminating human error, lost material, and the need for manual data entry and product scans.
Complete visibility,
real ROI
With millimeter-accurate precision, ZeroKey transforms physical location data into actionable intelligence that uncovers inefficiencies, reduces search time, and cuts costly idle inventory.
Flexible
integration
Use ZeroKey’s Spatial Intelligence Platform to create picklists, ping assets, and visualize your floor in 3D, or integrate movement data directly into your MES, WMS, or ERP through our open API.
Instant insight,
real-world Impact
Ping any asset in seconds and know its exact location with unmatched precision. Detect delays, restock proactively, and keep materials flowing smoothly with no blind spots or manual checks.
Audit-ready
traceability
Every movement is automatically recorded and timestamped, giving you a complete, verifiable history for compliance, quality audits, and continuous improvement, without the burden of manual logs.
Wall-to-wall 3D material intelligence
Powered by over 30 global patents, ZeroKey’s Quantum RTLS® transforms your physical environment into a continuous digital map that is accurate to within 1.5 millimeters. Every tagged asset is tracked in real-time, creating a live 3D model of your operations that updates with every movement.
Unlike legacy positioning systems, ZeroKey captures full 3D spatial data across your facility, delivering uninterrupted visibility even as materials move through racking, corners, or dense industrial layouts. This results in a seamless, always-accurate digital twin of your material flow in any environment.
Wall-to-wall 3D material intelligence
Every movement logged in real-time
Every movement logged in real-time
ZeroKey continuously tracks every item in motion, automatically recording each transfer as it happens. Every second of movement becomes usable data for unlocking process optimization, traceability, and complete visibility across your material flow.
Integrate precise location and movement data directly into your WMS, ERP, or MES through ZeroKey’s open API, or use built-in automation logic to trigger alerts and optimize workflows instantly.
From material tracking to self-optimizing operations
From material tracking to self-optimizing operations
OmniVisor AI® transforms ZeroKey’s millimeter-accurate location data into real-time operational intelligence. By continuously analyzing the movement (or lack thereof) of every tagged asset, OmniVisor AI automatically identifies idle orders, stalled materials, and process deviations across your facility.
Instead of sorting through data or waiting for reports, teams can simply ask, “Which orders haven’t moved in the past hour?” and see the answer instantly visualized directly on the ap. OmniVisor AI doesn’t just detect inefficiencies; it recommends corrective actions, helping teams rebalance workloads, clear bottlenecks, and keep production flowing smoothly.
From lost carts to lean flow: 70% less search time with real-time visibility
From lost carts to lean flow: 70% less search time with real-time visibility
The challenge
The challenge
A leading industrial manufacturer struggled to locate in-process carts and materials across a 150,000 sq. ft. facility. With over 500 mobile carts circulating between stations, operators routinely lost time searching for missing work-in-progress (WIP), and production planners lacked real-time visibility into where jobs actually were. Manual updates to SAP were slow and inconsistent, creating scheduling inefficiencies and layout blind spots.
The solution
The solution
Using ZeroKey’s Quantum RTLS®, each cart was equipped with a low-power tag that automatically reports its exact 3D position at 5 second intervals when moved. The system updates SAP automatically in real-time as WIP moves in and out of geofenced zones around workstations, eliminating manual scans and ensuring every item’s location is always known. The result is a live, millimeter-accurate digital map of production that enables smarter routing, faster retrieval, and continuous process improvement.
The impact
The impact
With continuous visibility into material flow, the manufacturer:
70%
Reduced search time by 70% across production teams through instant, map-based location tracking
33%
Improved floor layout efficiency by 33%, optimizing station placement and traffic flow using movement data
18%
Cut unplanned downtime by 18% by eliminating delays from misplaced or stalled carts
FAQs
FAQs
Material tracking with Quantum RTLS gives teams real-time 3D visibility into pallets, carts, containers, WIP, inventory, tools, and other physical assets as they move through a facility.
Instead of relying on manual searches, delayed scans, or last-known locations, teams can see where materials are now, where they have been, and how long they have been sitting in a zone.
For material tracking, the primary tag is the QTM-DMC10 Mobile. It is an ultra-compact Mobile designed for supply chain track-and-trace and automated inventory workflows.
The QTM-DMC10 is small enough to mount on pallets, bins, totes, carts, containers, fixtures, and other material-handling assets. Device specifications are 36 × 36 × 11 mm and 13 g, with a replaceable CR2032 coin cell battery.
Battery life depends on how often the Mobile reports position. The QTM-DMC10 can be configured to report on demand, at defined intervals, or when motion is detected, so a tag that only wakes up when needed will last much longer than one reporting continuously.
For active tracking use cases, typical real-world scenarios result in up to 6 months of battery life. For low-duty-cycle workflows, up to 96.5 weeks of battery life is possible.
Deep sleep is a low-power state used when the tag does not need to report position continuously.
For example, a tag on a pallet, cart, or container can remain in a low-power state while idle, then wake when motion is detected, when a scheduled update is required, or when the asset is queried. This helps preserve battery life while still giving teams location visibility when the material moves or needs to be found.
Yes. The QTM-DMC10 features a user-serviceable CR2032 coin cell battery. The battery is accessed by removing the rear panel and inserting a new battery.
This allows tags to stay in service across long asset lifecycles without being discarded when the battery is depleted.
Ping to locate lets a user search for a tagged asset and request an updated position from the Spatial Intelligence Platform dashboard.
For example, if a cart, pallet, or container is missing, the system can request a location update from the associated Mobile and show the asset on a map, or last reported position if it has left the positioning area. This is useful for reducing manual searches, finding idle WIP, confirming material is in the right area, or locating items that have not moved recently.
Not always. Some workflows need a Mobile on every pallet, cart, or container. Others can combine direct asset tracking with scanner tracking, vehicle tracking, zone events, or workflow data.
For example, a barcode scanner can be tracked and the system can record the scanner’s location at the moment of scan. That approach can update item location without tagging every individual item, while still giving teams a reliable spatial record.
Quantum RTLS devices should be mounted where its ultrasonic signal can reach the Anchor network. It should generally be outward-facing and not buried inside, underneath, or fully blocked by the material being tracked.
Avoid placing the tag where it is obstructed by materials, packaging, pallets, or equipment that could block the ultrasonic path. A good mounting location is visible to the environment around the asset and protected from impact during normal handling.
Quantum RTLS uses ultrasonic positioning, so the Mobile needs a usable ultrasonic path to the Anchors in the tracking area. If the tag is inside a sealed container, under a pallet, behind dense material, or covered by metal, the signal may not reach the Anchor network reliably.
In practice, placement is usually straightforward: mount the tag on the outside of the pallet, cart, bin, or container where it has exposure to the surrounding space and will not be damaged during handling.
Yes. Quantum RTLS data can be connected to systems such as WMS, MES, ERP, BI, planning tools, and analytics platforms through ZeroKey’s software platform and API.
Typical integrations include updating asset location, logging zone entries and exits, triggering material movement workflows, identifying stalled WIP, and creating traceability records for audits or continuous improvement.
Want More Info?
Download Our White Paper
ZeroKey’s Quantum RTLS technology is backed by more than thirty patents and extensive research and development! Want to learn why we’re the most accurate RTLS technology in the market? Read all about it in our white paper.
Want More Info?
Download Our White Paper
ZeroKey’s Quantum RTLS technology is backed by more than thirty patents and extensive research and development! Want to learn why we’re the most accurate RTLS technology in the market? Read all about it in our white paper.
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CALGARY
HEAD OFFICE
3120 – 12 St. NE
Calgary, Alberta T2E 8T3